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Graphic overlays are manufactured from premium sheets of clear material (predominantly polycarbonate or polyester). A variety of surface textures can be selected to achieve a customized aesthetic and, critically, ensure specific levels of scratch and abrasion resistance for extended durability. These high-performance sheets are precisely printed and die-cut in multiple configurations to adapt directly to specific user applications.
Engineered between 3 and 20 mils in thickness (with 10 mils being standard), our graphic overlays utilize a sub-surface reverse-printing process. The ink is printed on the back side of the clear substrate, allowing it to be clearly viewed through the protective material while completely shielding the artwork between the front layer and the mounting adhesive.
Polycarbonate (also known as Lexan) is a strong, lightweight, and impact-resistant plastic commonly used for graphic overlays in industrial and medical applications. It is renowned for its high degree of optical clarity and rugged endurance.
PET is an optimal selection for graphic overlays requiring high chemical resistance, robust durability, and superior transparency. It features outstanding resistance to tearing, shrinking, and stretching under demanding conditions.
Acrylic provides exceptional optical clarity and dependable scratch resistance. It is standardly chosen for display-facing graphic overlays, premium consumer electronics interfaces, and automotive instrumentation screens.
| Name | Graphic overlay |
| Drawing Format | CAD / AI / CDR file |
| Material Options | PC / PET / Lexan |
| Surface Finish | Glossy or Matte (Velvet) |
| Size | Customized per specification |
| Color Standard | CMYK, Pantone Matching System |
| Printing Process | Silkscreen printing / 4C offset printing |
| Button Style | Flat surface, Embossed keys |
| Dome Type | Metal dome or Polydome tactile feedback |
| Adhesive Backing | 3M 467, 3M 468, 3M 9448, etc. |
Graphic overlays serve crucial roles across electronics, security, construction, fitness, medical, and entertainment equipment. We provide a broad scope of tailor-made configurations:
Control panel overlays: Engineered to clearly identify and explain electronic control panel functions.
Polycarbonate graphic overlays: Constructed from tough Lexan polycarbonate for superior impact durability.
Polyester graphic overlays: Optimized solutions produced from PET materials suited for corrosive or harsh environments.
Die-cut graphic overlays: High-precision die-cutting to create tailored cutouts for plugs, pins, LEDs, and connectors.
Screen-printed graphic overlays: Resilient custom nameplates and faceplates engineered for both indoor and outdoor setups.
Electronic graphic overlays: Protective interfaces safeguarding electronic devices from moisture, sunlight, and chemical corrosion.
Fitness graphic overlays: Ergonomic interfaces designed to cleanly surround screens, buttons, and monitors on fitness machines.
Medical graphic overlays: Sealed, easily sanitized overlays for placement over patient monitors and diagnostic clinical equipment.
OEM graphic overlays: Branded front panels displaying corporate identity and specifications on electronic components.
Sequentially numbered graphic overlays: Specialized overlays featuring customized serial numbers, trackable barcodes, or QR codes.
Packaging: Custom packaging based strictly on customer requirements. Standard procedure includes 50 pcs or 100 pcs packed in protective OPP bags, wrapped with multi-layer bubble film, and secured inside reinforced thick export cartons.
Shipping: Supported via international Air Express (DHL, UPS, FedEx, TNT) or consolidated Ocean Freight depending on shipment volume and urgency.
Yes, you are warmly welcome to visit our DongGuan TianTai facility. We also offer comprehensive real-time video tours and high-resolution photos for remote factory inspections.
The process begins by sending us your CAD, AI, or CDR drawings (or original sample). Upon quotation and mold fee approval, our engineers finalize technical production drawings within 3 business days. Once you approve the drawing, tooling begins and 5–10 prototype samples are dispatched for verification prior to mass production.
Engineering drawings are finalized within 3 workdays after mold fee confirmation. Prototype samples (5–10 pcs) are delivered within 2 weeks post-drawing sign-off. Full mass production typically completes within 2 weeks from official purchase order placement.
Our facility employs dedicated, experienced engineers specializing in graphic overlay layout, tactile circuit pathways, adhesive integration, and precision die-cutting specifications.
Quality has been our core factory standard since 2003. We strictly adhere to raw material certifications and conduct 100% full inspection on finished components. All overlay products carry a standard one-year warranty with dedicated customer support.
We offer continuous tracking throughout manufacturing and transit. Accepted payment methods include Wire Transfer (T/T), Western Union, and PayPal, with a 100% balance cleared prior to dispatch.
