Custom Flexible Silver Ink Printed Circuit Membrane Pressure Sensor Thin Film Force Sensitive Resistor FSR Sensor

Product Description

Sensitive Custom Flexible Silver Ink Printed Circuit Membrane Pressure Sensor Thin Film Force Sensitive Resistor FSR Sensor

Screen printed on a polyester film, our printed sensors are remarkably thin and flexible. Whether it’s for medical applications, for smart applications where force needs to be measured or even for a sports related context, they are fully customizable and can be used in various industries.

The underlying idea of this technology is both simple and ingenious: a conductive flexible ink is printed onto a film made of polyester (PET). By incorporating printed electronic components, these films can detect signals and provide feedback to the end user. Sensors are already a crucial part of our daily lives, and our printed electronics are playing a vital role in advancing the next generation of data-driven technologies.

Medical Sensors

Medical sensors were designed with precision, budget and reliability in mind. Whether it is for long term or disposable devices, the medical sensors can be tailored to desired customer specifications. Screen printed electrodes are often used for electrocardiograms, but these flexible electronics are also used in applications as wide ranging as therapeutic products and blood glucose measurement devices, and they can also act as wearable sensors. Medical sensors are usually screen printed on a polyester film, but thanks to our advanced printing techniques they can also be printed on stretchable substrates, allowing for greater design and application possibilities.

Medical sensors are usually screen printed on a polymer film, but they can also be printed on stretchable substrates, allowing for greater design and application possibilities.

Custom Flexible Silver Ink Printed Circuit Membrane Pressure Sensor Thin Film Force Sensitive Resistor FSR Sensor
Force Sensors

Flexible force sensors offer a great opportunity for smart applications where force needs to be measured and/or adjusted. They can be used for bed and seat occupancy, speed control or wearables. The variable feedback provided by the force sensors enables the user to interact with real-time measurement. Lightweight, sealed, and versatile in area, the sensors allow for additional design freedom and will reduce the overall weight of a product.

Custom Flexible Silver Ink Printed Circuit Membrane Pressure Sensor Thin Film Force Sensitive Resistor FSR Sensor
Clear Conductive Sensors

Clear conductive sensors are translucent circuits manufactured using additive processes, where translucent and conductive PEDOT ink is silkscreened on a flexible substrate. As part of a curved capacitive keypad, the integration of Clear Conductive Sensors will be used to achieve capacitive sensing. Unlike ITO films which have been used for decades and are relatively brittle and limited in its flexibility and formability, this solution offers greater flexibility. The circuits are ideal for when space saving is a priority. Thin and lightweight, flexible hybrid electronics allow for additional design freedom and will reduce the overall weight of a product. Cost-effective and environmentally-friendly, this technology can be seamlessly integrated into various applications such as wearable devices, appliances, medical HMI and more.

Customer-Supplied Requirements
Artwork
  • Native (original program) editable vector image file (i.e. Illustrator .ai file)
  • Fonts supplied or outlined
  • Legible blueprint or layout (i.e. .dwg or a .dxf file; and hardcopy or physical sample)
Other Requirements
  • Dimensions (overall size, and if applicable, the round corner radius)
  • Dimensions of the copy and graphic location within the layout, if necessary, as well as text point size
  • PMS colors (graphics, lines, and background)
  • Sizes, location, and dimensions of thru cuts and clear windows
Acceptable Software Files
  • .AI – Adobe Illustrator CS6 (or previous versions)
  • .EPS
  • .PDF (from native PDF conversion such as via Adobe, AutoDesk, etc.)
  • .DXF or .DWG (via CAD, SolidWorks or MicroStation)
Packaging & Shipping

Packaging: Mainly depends on customer's requirements. Or 50pcs/100pcs each OPP bag, then protect it with bubble film and put it into thick-carton.

Shipping: Air Express like DHL UPS FedEx TNT, or by Sea shipping.

Packaging and Shipping
Sincerely welcome to visit our factory!
Contact: sunny
Skype: sunny.Lee539
Factory Overview
Frequently Asked Questions (FAQ)
1. What materials are used to manufacture these flexible membrane pressure sensors?
The sensors are constructed by screen printing conductive flexible silver ink or PEDOT ink onto durable polyester (PET) films or stretchable substrates, ensuring high flexibility, lightweight construction, and consistent conductivity.
2. What are the typical medical applications for these printed sensors?
They are widely applied in electrocardiograms (ECG), therapeutic equipment, blood glucose measurement systems, disposable diagnostic devices, and flexible wearable health monitors.
3. How do force sensitive resistor (FSR) sensors provide user feedback?
FSR sensors detect physical pressure or force changes and translate them into real-time variable electrical signals, making them suitable for bed/seat occupancy sensing, speed controllers, and interactive wearables.
4. What makes clear conductive PEDOT sensors superior to traditional ITO films?
Unlike brittle ITO films, clear conductive PEDOT inks printed on flexible substrates offer higher formability, superior bending endurance, cost-effectiveness, and eco-friendly manufacturing for curved capacitive touch keys.
5. Which file formats are required for customized membrane sensor fabrication?
We accept editable vector artwork files including Adobe Illustrator (.AI, fonts outlined), .EPS, native .PDF, as well as engineering layouts in .DXF or .DWG formats with precise dimensional details and PMS colors.
6. What packaging and delivery options do you offer?
Standard packaging includes 50 or 100 pieces per OPP bag protected by bubble cushioning within sturdy master cartons, with customized packaging available. Shipping can be handled via express air couriers (DHL, UPS, FedEx, TNT) or sea freight.

Related Products