Non-Tactile LED Illuminated Membrane Keypad
- 2.54mm pitch female connector tail
- Integrated surface-mount status LEDs
- Chemical-resistant polyester graphic overlay
At Dongguan Ravo Electronics Co., Ltd., we eliminate the pain points of poor uniformity, light bleed, and bulky panel construction. Operating out of Fenggang Town, Dongguan, our 12,000+ m² facility combines precision screen printing, surface-mount LED placement, laser cutting, and clean-room optical bonding under one roof.
Whether you require ultra-thin Light Guide Film (LGF) backlighting for handheld medical devices, ruggedized IP67 waterproof keypads for industrial controllers, or crisp tactile metal domes on flexible polyimide (FPC) and rigid PCB backers, our in-house engineering team provides complete DFM reviews in under 2 hours.
Micro-optics diffusion with side-firing 0603/0805 LEDs ensures zero hotspotting, balanced luminescence, and thickness down to 0.8mm.
Continuous perimeter 3M 467MP/468MP adhesive laminations and sealed connector tails prevent fluid ingress in sterilization or washdown areas.
Nickel-plated and gold-plated stainless steel metal domes deliver crisp, positive tactile feedback engineered for high-repetition industrial usage.
Choose between low-cost silver paste PET, high-density polyimide flexible circuits (FPC), or rigid FR-4 PCB carriers for component mounting.
Browse our field-tested product configurations. Every design is fully customizable by key count, graphic layout, LED color, backer substrate, and connection type.
Our application engineers help you balance optical brightness, stack height, power consumption, and tooling costs for your production program.
| Backlighting Method | Uniformity | Added Thickness | Power Usage | Typical Life | Primary Engineering Benefit |
|---|---|---|---|---|---|
| Light Guide Film (LGF) | Excellent (planar glow) | 0.125 mm – 0.25 mm | Low (few LEDs required) | 50,000+ Hours | Ultra-thin profile, uniform key legends with no hotspots |
| Direct Point-Source SMD LEDs | Targeted indicator icons | 0.8 mm – 1.2 mm | Very Low | 100,000+ Hours | Lowest tooling cost; ideal for power/status indicator icons |
| Electroluminescent (EL) Lamp | Completely Uniform | 0.2 mm – 0.3 mm | Moderate (requires AC inverter) | 5,000 – 10,000 Hours | Extremely flat, soft ambient glow for low-light environments |
| Fiber Optic Weave | Very Good | 0.3 mm – 0.5 mm | Low | 50,000+ Hours | Impervious to moisture, extreme temperatures, and EMI radiation |
| Parameter | Standard Specification | High-Reliability / Medical Specification |
|---|---|---|
| Overlay Materials | Autotex Polyester (PET) EBA / F, Polycarbonate (PC) Lexan | Anti-microbial, UV-resistant textured PET (Autotex XE) |
| Circuit Conductors | Screen-printed Silver paste with Carbon overprint on PET | Polyimide Flexible Copper Circuit (FPC) or Rigid FR-4 PCB |
| Contact Rating | 30V DC, 100mA max | 50V DC, 200mA max |
| Contact Resistance | <100 Ω (depending on tail trace length) | <1 Ω with FPC copper conductors |
| Actuation Force | 180g – 350g (tactile metal dome) | Custom selectable from 160g up to 500g |
| Operating Temperature | -20°C to +70°C | -40°C to +85°C (continuous testing) |
| Mounting Adhesives | 3M 467MP, 3M 468MP, 3M 9448A | 3M VHB perimeter gasket adhesive for IP67/IP68 immersion |
Dongguan Ravo Electronics Co., Ltd. operates a vertically integrated factory in Fenggang Town, Dongguan. Our quality control system is audited to meet the expectations of tier-1 global OEM brands.
Key technical answers to accelerate your engineering evaluation and vendor qualification process.
Direct point-source LEDs illuminate specific localized points or indicator windows through the graphic overlay. Light Guide Film (LGF) uses micro-prisms across a thin optical layer to disperse light from side-mounted LEDs evenly across entire keypad legends and graphic patterns without hot-spots or excessive thickness.
We screen-print multiple layers of high-density opaque light-barrier inks between keys and implement precision-cut internal spacer gaskets. This optical isolation ensures every backlit key legend remains sharp, bright, and independent with zero light spill into neighboring keys or transparent LCD display windows.
Please provide a 2D mechanical drawing (DXF, DWG, or PDF) showing overall outline dimensions, key locations, tail exit position, and connector pinout, plus graphic artwork (AI or vector PDF) with specified Pantone or RAL color codes. Our engineers will reply with a full DFM analysis within 2 hours.
Yes. By utilizing continuous perimeter adhesive rings (such as 3M 467MP, 468MP, or VHB) and hermetically sealed tail exits, our switches achieve IP65, IP67, and IP68 ratings. They resist alcohol, disinfectants, hospital sterilization wipes, and outdoor UV exposure.
Get immediate technical assistance, stack-up design recommendations, and complete product catalogs from Dongguan Ravo Electronics Co., Ltd. Direct factory support with fast DFM turnaround.