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JASub-Surface Printing
Second-surface printing on transparent substrates ensures inks, legends, and brand colors remain completely impervious to abrasion, harsh industrial solvents, and aggressive cleaning agents.
Manufacturing Expertise
Custom Graphic Overlays Engineered for Demanding Interfaces
At Dongguan Ravo Electronics Co., Ltd., graphic overlays are designed as high-integrity barrier interfaces protecting underlying membrane circuits, PCBs, and sub-assemblies against chemical exposure, UV degradation, water ingress, and continuous mechanical operation.
Selective Texturing & Windows
Combine velvet, matte, and anti-glare finishes with crystal-clear or tinted transparent display windows engineered for full compatibility with LCD, LED, and OLED screen cutouts.
Precision Embossing
Custom tooling delivers rim embossing, pillow embossing, or dome actuation forms to guide user finger placement and enhance tactile switch feedback, even when operated with heavy gloves.
Product Catalog
Featured Graphic Overlay Products & Solutions
Manufactured strictly according to OEM drawings, CAD specifications, and target operating environments.
Appliances 
Water Dispenser Control Panel Overlay with LED Window
- Material: High-grade PC / PET / PMMA
- Integration: Transparent LED display window
- Adhesive: High-shear 3M backing layer
$0.21 - $0.30 Min. Order: 10 pcs
Security 
Smart Door Lock Digital Keypad Overlay
- Application: Electronic keyless access systems
- Durability: UV resistant & scratch-hardened
- Structure: Flush wipe-clean design
$0.30 - $0.50 Min. Order: 100 pcs
Multi-Industry 
Industrial & Medical Grade Graphic Membrane Overlay
- Standard: ISO9001, RoHS & REACH compliant
- Finish: Fine velvet matte anti-glare finish
- Feature: Chemical & disinfectant resistance
$0.10 - $0.20 Min. Order: 100 pcs
Long Life 
Remote Controller Silicone Keypad Overlay
- Actuation Life: 1,000,000+ mechanical cycles
- Material: Food-grade elastic silicone rubber
- Printing: Wear-resistant PU protective coating
$0.08 - $0.11 Min. Order: 100 pcs
Direct OEM 
Custom RoHS/REACH Compliant Graphic Panel
- Color Match: Strict Pantone / RAL verification
- Adhesive: 3M 467MP / 3M 468MP selective die-cut
- Production: Direct factory-floor fabrication
$0.10 - $0.20 Min. Order: 100 pcs
Front Foil 
Front Foil Graphic Overlay Adhesive Panel
- Thickness: 0.125 mm to 0.25 mm standard
- Properties: High dimensional stability
- Testing: 100% optical dimensional inspection
$0.24 - $0.30 Min. Order: 10 pcs
Waterproof 
Waterproof Top Cover Membrane Overlay Sticker
- Protection: Ingress protection rated up to IP67
- Sealing: Continuous closed-loop perimeter gasket
- Substrate: Autoflex / Autotex polyester film
$0.35 - $0.60 Min. Order: 500 pcs
Clear Window 
Appliance Membrane Faceplate with Window
- Window Clarity: Anti-scratch clear optical grade
- Thermal Range: -20°C to +70°C operating window
- Mounting: Pre-cut adhesive layer with pull-tab
$0.35 - $0.60 Min. Order: 500 pcs
Heavy Duty 
1.00 mm Hardened PC Heavy-Duty Control Overlay
- Thickness: 1.00 mm rigid hardened polycarbonate
- Print Tech: High-resolution industrial digital printing
- Ingress: Designed for IP65 / IP67 enclosures
$0.50 - $0.80 Min. Order: 10 pcs
Calculator 
Precision Instrument Keypad Graphic Overlay
- Material: 0.175 mm stabilized PET sheet
- Embossing: Crisp tactile perimeter rim embossing
- Life: Tested to withstand repetitive key strikes
$0.10 - $0.20 Min. Order: 10 pcs
Cost-Effective 
Commercial Remote Interface Membrane Foil
- Stack: PET graphic film + acrylic mounting spacer
- Compatibility: Mounts over tactile dome circuits
- Cost Profile: Optimized for high-volume series runs
$0.20 - $0.40 Min. Order: 10 pcs
Backlit 
Illuminated Backlit Graphic Overlay Panel
- Lighting: Dead-front translucent printed symbols
- Function: Zero light leakage across adjacent zones
- Application: Night-time operation remote interfaces
$0.19 - $0.23 Min. Order: 10 pcs
Screen Print 
Silk-Screen Waterproof PC Graphic Sticker
- Ink: UV-curable, fade-resistant screen ink
- Display: Optical transparent window layer
- Backing: Industrial grade waterproof adhesive
$0.35 - $0.60 Min. Order: 500 pcs
Embossed 
Tactile Embossed Front Display Keypad Overlay
- Buttons: Thermoformed pillow tactile embossing
- Durability: Rated for 10,000+ mechanical strokes
- Quality: 100% factory optical inspection
$0.50 - $0.80 Min. Order: 10 pcs
Rugged 
Customized Polycarbonate Front Panel Graphic Foil
- Resistance: Solvent, grease, and scratch protected
- Fitment: Precision CNC / laser cut edge profile
- Enclosure: Compatible with cast metal or plastic
$0.80 - $1.50 Min. Order: 500 pcs
Branded 
Epoxy Domed Branded Graphic Overlay Panel
- Aesthetic: Crystal clear 3D polyurethane doming
- Branding: Metallic badge look with flexible overlay
- Application: Premium consumer & medical consoles
$0.20 - $0.30 Min. Order: 100 pcs
Engineering Specifications
Material Selection & Technical Capabilities
Compare standard film substrates to identify the optimal match for chemical resistance, flexural fatigue, optical transparency, and cost.
| Substrate Material | Flex Life & Fatigue | Chemical Resistance | Optical Windows | Recommended Applications |
|---|---|---|---|---|
| Polyester (PET) Autotex / Autoflex | Exceptional (>5 million flex cycles, ideal for embossed buttons) | Superior resistance to harsh chemicals, industrial solvents, alcohols, and acids | Selective clear or anti-glare printed texture windows | Medical diagnostic devices, harsh industrial controllers, continuous-use membrane keypads |
| Polycarbonate (PC) Lexan / Makrofol | Moderate (Best suited for flat surfaces or light rim embossing) | Susceptible to prolonged aromatic hydrocarbon and ketone exposure | Excellent intrinsic light transmission; crystal-clear LCD display windows | Home automation panels, consumer appliances, indoor equipment fascias, cost-sensitive runs |
| Acrylic (PMMA) | Rigid plate only (No mechanical key deflection) | Good weatherability and moderate chemical resistance | Highest clarity, optical purity, and high surface hardness (up to 4H-6H) | Rigid cover lenses, thick display faceplates, touch screen front frames |
| Silicone Rubber Overlays | Superior 3D ergonomic movement (1 million+ actuations) | Excellent water, weather, and thermal endurance (-40°C to +180°C) | Opaque keys with laser-etched backlit legends or silicone windows | Rugged field controllers, handheld telemetry gear, medical hand-pendants |
Adhesive options include genuine 3M 467MP, 3M 468MP, 3M 9448A, and waterproof closed-cell foam gaskets, selected to adhere reliably to aluminum, steel, ABS, and powder-coated housings.
Frequently Asked Questions
Graphic Overlay Sourcing & Engineering FAQ
Direct technical answers to the most common queries raised by international procurement managers and mechanical engineers.
What is the key difference between PET and Polycarbonate overlays?
Polyester (PET) is the standard choice for tactile membrane switches with embossed keys because it withstands over 5 million switch cycles without cracking or showing flex fatigue. It also offers superior chemical resistance against industrial cleaners. Polycarbonate (PC) is more economical, easy to thermoform, and provides superior optical clarity for large digital display windows, making it ideal for flat control panels and domestic appliances.
How do you prevent ink scratching and wear on user-facing panels?
We use sub-surface (reverse) printing on the underside of transparent film. All graphical legends, logos, and colored backgrounds are viewed through the thickness of the film substrate, ensuring that mechanical rubbing, fingernail scratches, and surface chemicals never come into direct contact with the ink layer.
Can you manufacture transparent or tinted windows for LCD and LED readouts?
Yes. We selectively print transparent tinted or water-clear window coatings over designated display cutouts. Selective textures (matte, fine velvet) are printed on the front, while leaving the window zones high-gloss clear or tinted (red, green, blue, smoke) for optimal readout contrast and zero display distortion.
What file formats are required for custom tooling and graphics?
Vector artwork files in Adobe Illustrator (.AI), PDF, CorelDRAW, or EPS format are required for color separation and silkscreen preparation. For outer perimeter cutouts, key locations, and adhesive gaps, please supply CAD drawings in DXF or DWG format with Pantone (PMS) or RAL color codes specified.
What adhesives are applied to graphic overlays?
We standardly laminate genuine 3M high-performance acrylic adhesives, including 3M 467MP (0.05 mm) for smooth metal/plastic surfaces and 3M 468MP (0.13 mm) for lightly textured or powder-coated housings. For low surface energy plastics, modified acrylic transfer tapes like 3M 9448A or foam gaskets are specified.
What is the turnaround time for prototypes and production?
Following final drawing and artwork sign-off, functional prototype samples typically ship within 5 to 7 business days. High-volume production batches are dispatched in 10 to 18 business days depending on embossing tooling, laser die-cutting, and order quantity.
Need an Engineering Review for Your Graphic Overlay?
Send your 2D drawings, Pantone color scheme, and housing dimensions. Our engineering department at Dongguan Ravo Electronics Co., Ltd. provides comprehensive DFM analysis and accurate quotations within ≤2 hours.
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